Engineers working with complex drive systems often seek methods to minimize time spent on commissioning and maximize early error detection. In response to this demand, NORD Drivesystems now provides digital twins for system development, allowing users to simulate and validate their drive concepts before physical implementation. This service aims to speed up system availability for various industries and reduces unforeseen complications during final deployment. NORD leverages its longstanding expertise in drive technology and integrates recent advances in simulation standards, marking a notable milestone in its service offerings. By collaborating with software specialists, the company presents a step forward for virtual commissioning, which could influence operational efficiency across numerous sectors.
Earlier reports highlighted NORD’s steady progress in automation and digital integration, mainly focusing on hardware upgrades and efficiency improvements in their drive solutions. The newest development shifts attention to software-driven enhancements, specifically the provision of digital twins for broader segments of their portfolio. While the company has consistently underscored modular design and energy efficiency, the current strategy emphasizes virtual validation as a method to cut project lead times and support smooth integration with evolving industrial requirements.
How Does the Digital Twin Offer Work?
Users initiate the process by configuring their desired drive systems through the myNORD portal, detailing performance, mounting, and output needs. Based on these configurations, simulation models are generated for virtual testing. NORD, jointly with Machineering, a software firm, ensures that clients can examine drive behavior under realistic assumptions, helping detect potential errors or mismatches at early design stages. This digital approach facilitates quick iterations and modifications tailored to specific applications.
What Are the Expected Benefits for Users?
Engineers and developers employing this service gain the ability to validate their entire drive setup long before any equipment is built. According to NORD, this reduces commissioning times from months to just weeks, limiting the risk of costly adjustments after delivery. The company notes,
“Virtual commissioning leads to notably faster availability of complex systems, ensuring customers spend less time troubleshooting in physical environments.”
Moreover, users can request simulation models for high-efficiency motors such as the IE5+ and IE4 lines, currently available virtually, with plans to progressively include additional products.
Why Focus on Virtual Commissioning Now?
Simulation and virtual commissioning have grown in popularity due to the FMI technical standard, supporting model interchange across platforms. NORD applies its in-house data-based simulation expertise to help clients achieve greater efficiency even in planning phases. By offering this digital service, it targets technically demanding production environments seeking accelerated roll-outs and higher system reliability. As NORD states,
“We enable our customers to make crucial adjustments and achieve system readiness with significantly less downtime – before hardware is delivered.”
Companies considering digital twins for system commissioning benefit from reduced risks, earlier detection of design flaws, and adaptable engineering processes. With digital twins, stakeholders can anticipate potential challenges before equipment arrives on site, resulting in leaner project timelines and fewer unexpected costs. Additionally, as simulation models are expanded to cover more product ranges, organizations working on tailored or energy-optimized systems are likely to see continued improvements in integration and operational startup. Virtual commissioning is becoming a vital strategy in modern manufacturing and automation projects, especially where customization and strict uptime requirements prevail.
